Brake Linings Automatic Pressing System
Non-Negotiable Safety-Centric Performance Benchmarks
As a core production asset for brake components in automotive and construction machinery sectors, the Brake Linings Automatic Pressing System is pivotal to product qualification rates and market competitiveness.
Its operation is governed by three non-negotiable performance benchmarks, each directly impacting brake safety and service life:
- Structural stability to endure prolonged braking stress without deformation or structural fatigue
- Consistent friction coefficients, ensuring reliable braking across diverse operating conditions
- Precision dimensional accuracy, enabling seamless integration with brake substrates and eliminating assembly discrepancies
These critical standards are achieved through meticulous control of pressing pressure, molding temperature, and cycle timing—key optimizations engineered specifically for industrial applications by Fu Chun Jiang Brake Linings Machines.
Integrated Molding & Smart Process Regulation
The system’s dependable performance is rooted in its integrated servo-hydraulic drive and intelligent process control, which together form its core technical advantage.
Key operational capabilities include:
- One-step molding of mixed friction materials—including resin binders, reinforcing fibers, and metal particles—onto brake substrates under preconfigured pressure and temperature parameters
- Full closed-loop control throughout the entire process, from material feeding to pressure holding, utilizing built-in precision sensors and PLC controllers to eliminate density irregularities caused by human error
- Dynamic pressure adjustment modules that fine-tune parameters based on friction material viscosity and substrate type, guaranteeing consistent inter-batch bonding strength
This intelligent enhancement, refined by Fu Chun Jiang Brake Linings Machines, boosts the system’s adaptability to a wide range of production requirements.
Core Components & Their Functional Advantages
Servo-Hydraulic Drive Unit
Serving as the system’s power core, this unit consists of servo motors, high-precision hydraulic pumps, and precision control valves—outperforming traditional hydraulic presses in both stability and energy efficiency.
- Energy-saving design reduces power consumption by approximately 70% through on-demand oil supply control, aligning with modern industrial energy efficiency standards
- Servo motors adjust pump speed in real time, enabling slider speeds of 50-175 mm/s (fast descent) and 5-20 mm/s (slow feeding) to balance production efficiency and molding precision
- Wear-resistant hydraulic seals and built-in oil temperature monitoring (with automatic cooling activation above 50℃) extend component service life and minimize unplanned downtime