Brake Pads Back Plates Automatic Blanking System

Automation-Boosted Productivity Beyond Traditional Limits

  • As a pivotal element in high-efficiency brake pad back plate manufacturing lines, this system is tailored for precision blanking, serving as the cornerstone of streamlined, lean production.
  • Integrated with cutting-edge automation solutions from Fu Chun Jiang Brake Linings Machines, it delivers unmatched operational stability and throughput, eliminating the productivity constraints of manual and semi-automated blanking processes.
  • Its automated feeding mechanism replaces labor-intensive manual handling, enabling 24/7 non-stop operation and driving significant improvements in overall workshop productivity.

Flexible Material Handling for Versatile Production Needs

  • Engineered to accommodate diverse manufacturing scenarios, the system supports steel sheets up to 3000mm x 1500mm, ideal for both small-batch custom orders and large-scale automotive production runs.
  • This adaptability aligns with the flexible manufacturing expertise of Fu Chun Jiang Brake Linings Machines, ensuring efficient fulfillment of varied customer requirements without sacrificing production speed.
  • With a maximum clamping thickness of 10mm, it securely fastens steel sheets during blanking, preventing displacement, cutting errors, and material waste—even in high-volume continuous operations.

High-Speed Operation Without Compromising Precision

  • Boasting a maximum moving speed of 500mm/s, the system drastically shortens production cycles, accelerating mass production workflows for brake pad back plates.
  • It maintains a movement precision of ≤±0.1mm, fully complying with the strict dimensional standards for both standard passenger car and complex commercial vehicle brake pad back plates.
  • This perfect balance of speed and precision embodies the rigorous engineering standards of Fu Chun Jiang Brake Linings Machines, meeting the high-quality demands of automotive component manufacturing.

Ergonomic Design & Robust Clamping Capability

  • The 3000X2450mm workbench offers a spacious, stable platform, allowing multi-piece blanking in a single operation to further enhance production efficiency.
  • Equipped with a universal ball design, the workbench enables smooth loading and unloading of steel sheets, reducing friction and avoiding surface scratches on raw materials.
  • The pneumatic clamp system provides fast, strong clamping force, ensuring stable sheet fixation during blanking to improve cutting precision and operational safety.

Stable Power Supply for Uninterrupted Production

  • Powered by a 6.5kw unit, the system delivers consistent energy output for high-speed, precision blanking tasks, preventing overheating and power-related downtime.
  • The optimized power configuration maintains stable performance throughout daily production shifts, supporting seamless integration into continuous automated production lines.
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