Brake Pads Combined Grinding Machine
All-in-One Processing: Cut Downtime, Boost Throughput
The Brake Pads Combined Grinding Machine from Fu Chun Jiang Brake Linings Machines integrates four critical manufacturing steps into a single, compact system, redefining efficiency in brake pad production.
- Eliminates inefficiencies of traditional split production lines, removing redundant material transfers that lead to costly downtime.
- Integrates slotting, coarse grinding, fine grinding, and dust cleaning into a seamless workflow, ensuring uninterrupted production.
- Significantly enhances throughput while maintaining consistent processing precision, meeting the strict quality standards of modern brake pad manufacturing.
Specialized Grinding Units: Tailored for Peak Brake Performance
Three dedicated grinding modules are engineered to handle distinct processing stages, ensuring the final brake pads deliver optimal performance and durability.
- Rough Surface Grinding Unit: Equipped with an 11.25 Kw motor-driven vertical spindle, enabling fast, uniform material removal to achieve the required preliminary thickness efficiently.
- Slot Grinding Unit: Features a 7.5 Kw horizontal spindle, specialized in precise slot forming with accurate depth and width—key to improving braking efficiency and heat dissipation.
- Fine Surface Grinding Unit: Boasts a 7.5 Kw vertical spindle for a smooth finish, critical for superior braking; all spindles operate at 2,950 RPM to balance speed and precision.
Adjustable Traveling Mechanism: Reliability for Continuous Production
Designed for flexibility and long-term stability, the traveling mechanism adapts to diverse processing needs, aligning with Fu Chun Jiang Brake Linings Machines’ focus on practical, production-ready solutions.
- Adjustable feeding speed (0–4.2 m/min) optimizes each stage: higher speeds for coarse grinding (efficiency-focused) and lower speeds for fine grinding (precision-prioritized).
- Powered by a durable induction motor and 1.5 Kw geared motor, ensuring stable power output and minimal maintenance.
- Magnet rail design secures brake pads firmly during movement to prevent displacement; roller chain feeding handles heavy loads and continuous operation seamlessly.
Automated Auxiliary Systems: Reduce Labor, Streamline Operations
Integrated automated components minimize manual intervention, further improving production efficiency and consistency.
- Automated Loading System Adjusting Device: Quickly adapts to different brake pad sizes and types, reducing setup time and increasing throughput.
- Brush Cleaning Unit: Driven by a 180 W induction motor, effectively removes grinding debris and dust; adjustable height ratio (1:6) ensures thorough cleaning across all brake pad specifications, maintaining a safe workspace.
Turnover Device: Ensure Uniform Surface Grinding
- Features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing.
- Guarantees consistent grinding across all brake pad surfaces, meeting the strict performance and quality requirements of automotive brake systems—an embodiment of Fu Chun Jiang Brake Linings Machines’ commitment to precision engineering.