Brake Pads Powder Coating Line
Infrared Heating Technology: Energy Efficiency & Production Acceleration
Fu Chun Jiang Brake Linings Machines equips its Brake Pads Powder Coating Line with state-of-the-art infrared heating, outperforming traditional electric heating under equal power conditions.
It replaces conventional conduction heating tunnels with specialized short and medium-wave infrared radiation, achieving 30% to 50% energy savings.
Rapid temperature rise is a key highlight—reaching 200℃ from ambient temperature in just 4 to 5 minutes, compared to 40–60 minutes for traditional systems—effectively cutting production cycles and increasing throughput.
Compact Design with Optimized Cooling Performance
Infrared wave heating targets only the brake pad surface, minimizing internal heat loss and significantly reducing the overall length of the heating tunnel.
This space-saving design is perfectly suited for manufacturing facilities with limited floor space, solving a common pain point in brake pad production.
Surface-focused heating also shortens cooling time and reduces power consumption in the cooling tunnel, optimizing the entire heating-cooling process.
Precision Powder Coating for Uniform, Reliable Quality
The powder coating system is the heart of the production line, responsible for precise initial powder application on brake pad surfaces.
Advanced spraying technology ensures consistent, even coating coverage, regardless of brake pad size or shape variations.
Strict control over powder dosage across the entire brake pad surface is maintained, a critical factor in ensuring product durability and meeting the high standards of Fu Chun Jiang Brake Linings Machines.
Seamless Transition Mechanism for Uninterrupted Operation
The transition section connects different processing stages, enabling smooth transfer of brake pads between processes and minimizing production downtime.
Its refined structure ensures safe, efficient transportation while protecting the integrity of the powder coating, preventing damage or unevenness before subsequent processing steps.
Electrostatic Coating: Strong Adhesion & Automated Operation
The line comes with a built-in high-voltage automatic electrostatic powder coating device, using electrostatic force to firmly bond powder particles to brake pad surfaces.
This design guarantees long-lasting coating adhesion, while automated operation reduces manual intervention, improving both process efficiency and coating precision.
Powder Recycling System: Waste Reduction & Cost Efficiency
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system to minimize waste.
This recycling process lowers the cost of new powder procurement and maintains powder quality for repeated use, supporting sustainable manufacturing practices.
Cooling & Discharging: Streamlined Post-Coating Process
After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.
Electrical Control System: Stable Operation & Energy Optimization
The electrical control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable, reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency, aligning with the cost-effective and sustainable manufacturing philosophy of Fu Chun Jiang Brake Linings Machines.